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Garage Roller Door 🚪 Installation 🛠️ Guide

This guide explains how to install a Series A roller door. Follow these steps carefully to ensure a correct and safe installation.

PART 1: Measuring​

Measure the Opening​

Measure the width of the opening between the columns.

Mark the Center​

Mark the center of the opening.

Mark the Daylight Opening​

Using the center point, mark out the daylight opening.
Note: Subtract the track widths from this measurement to determine the final roller door width.

PART 2: Door Jambs​

Align the Door Jamb​

Align the door jamb with the mark on the ground.

Mark the Intersection​

Place a mark where the jamb meets the rafter.

Extend the Mark​

Use a combination square to extend the mark accurately.

Cut Along the Lines​

Cut the door jamb along the marked lines.

Check for Level​

Ensure the jamb is level and aligned with the marked concrete line.

Secure the Jamb​

Tek the jamb onto the rafter securely.

Drill and Bolt​

Step drill holes then bolt the jamb in place.

Tek the Side Girts​

Tek the side girts onto the jamb and repeat these steps for the other side.

PART 3: Footings​

Install Footing Brackets​

Tek the roller door footing brackets onto the door jambs.

Mark the Position​

Measure and mark 100mm (or as needed) from the slab edge.

Drill for Anchor​

Drill the hole for the anchor bolt.

Insert the Anchor​

Hammer in the anchor bolt.

Tighten the Anchor​

Tighten using a rattle gun.

PART 4: Header​

Mark the Roller Door Height​

Mark the desired height of the roller door on the door jambs.

Tek Header Brackets​

Tek the header brackets above the mark.

Install the Header Beam​

Tek the header beam onto the header brackets.

PART 5: Bracket Arms​

Measure the Door Radius​

Measure the radius of the door.

Mark Above the Header​

Place a mark above the header beam using the door radius.

Tek the Bracket Arm​

Tek the bracket arm into place.

Drill for the Bolt​

Step drill a bolt hole for the bracket.

Bolt the Bracket​

Bolt the bracket securely into place.
Ensure brackets are bolted securely – incorrect installation is extremely hazardous.

PART 6: Tracks​

Bend Track Ends​

Bend up the track ends to prevent the door from catching.

Mark Track Height​

Mark the correct track height on the door jamb.

Cut the Tracks​

Cut the tracks to the required length.

Attach Track Brackets​

Affix the track brackets securely.

Tek the Tracks​

Tek the tracks onto the door jambs.

PART 7: Installing the Door​

Lift the Door​

Use a duct lift (or, if safe, manual lifting) to raise the roller door into place.

Secure the Door​

Screw the roller door into position and tighten all fasteners.

Unwrap the Door​

Unwrap the roller door once it's securely installed.

PART 8: Lock​

Drill for the Lock​

Step drill holes for the lock installation.

Test the Lock​

Ensure the door locks properly; file the holes if necessary.

Confirm Security​

Test the lock to confirm it functions correctly.

DISCLAIMER​

A roller door is the largest moving object in a shed. It is dangerous and critical that installation is done correctly. If you are unsure about any step, it is highly recommended to consult a professional installer.

Please take care when installing a roller door and triple-check all measurements and fittings. We assume no responsibility for any injuries, damage, or incorrectly installed doors resulting from the use of this guide.

This guide is intended for Series A roller doors and may not be suitable for all door types or manufacturers.